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Plastic Injection Moulding is a cutting-edge solution designed to transform your manufacturing operations. With precision and efficiency at its core, this innovative technique allows you to create high-quality plastic products with utmost ease. Whether you're a small business or a large-scale manufacturer, Plastic Injection Moulding empowers you to streamline your production, reduce costs, and deliver exceptional results.
Injection moulding is our top choice for producing low-volume plastic parts. Thanks to its high-precision, repeatability, and cost efficiency at scale, our plastic injection moulding services have been used to make a variety of parts from the smallest medical insert up to large automotive & aerospace parts.
Specification
Our Capabilities | Description |
Machine size | 50 - 3000 ton |
Mould tool material | aluminium and steel (various grades) |
Shot life | 500 to 1M+ shots (MOQ of 1) |
Mould type | single cavity, multi cavity and family mould |
Lead time | T1 samples as fast as 2 weeks |
Common Injection Moulding Materials
Material
|
Picture
|
Description
|
Material Reference
|
Appearance
|
HDPE
|
HDPE is a low cost thermoplastic with good
impact and chemical resistance. It is used in a
wide variety of applications, including plastic
bottles, cutting boards, and piping.
|
Black, white
|
||
PA
|
PA (or nylon) plastic injection moulding material
is a versatile, durable, and flexible material that
can be used in a great variety of applications. Due
to its high melting point, it is an excellent
alternative to metal components in high
temperature environments, like car engines and
other types of high-friction machinery.
|
Black, White, Beige
|
||
ABS
|
ABS is one of the most popular material options
for injection moulding. It is an extremely rigid,
versatile thermoplastic with fantastic chemical
and weather resistance. It is often paired with a
chrome plated finish to make high quality
automotive accessories and other components.
|
ABS, ABS+GF, ABS+UV
resistant, food grade ABS,
PC+ABS
|
White, Black, Cream,
Milky
|
|
PBT
|
PBT holds high strength, rigidity and thermal
deformation resistance, as well as high
dimensional stability and a low tendency to creep.
It is commonly used to make sockets, switches
and handles.
|
PBT, PBT+GF
|
White to Bright Color
|
|
PC
|
PC has high impact resistance, wear resitance and
can withstand functional testing. It is commonly
used in the medical, automotive,
telecommunications industries.
|
PC, PC+GF, PC+ABS
|
Black, Translucent (or
polished transparent)
|
|
PMMA
|
Acrylic or PMMA injection molding is a very
effective manufacturing method for producing
high quality clear and transparent parts and
prototypes. Applying an SPI grade A mould
finish will guarantee optimal part clarity.
|
Translucent, Black
|
||
PP
|
Polypropylene (PP) is a thermoplastic addition
polymer, which is used predominantly in
injection moulding applications and is often
known to be one of the 'safer' material options. It
is durable, robust and resistant to many external
factors.
|
PP, PP+GF, food grade PP
|
Many colors
|
|
PPS
|
Polyphenylene sulfide (PPS) is a great choice for
thin walled plastic injection mouldings. It is a
rigid polymer with excellent high temperature and
high chemical resistance and a good electrical
insulation. PPS is commonly used in medical
devices and surgical instruments.
|
Opaque white to light tan
|
The Advantage of product
Injection Moulding vs Vacuum Casting
Vacuum (urethane) casting offers a lower front-end cost with a higher unit price, while injection moulding demands a higher front-end cost, but a significantly lower unit price. With higher volume production runs, you will simply not see the same ROI with vacuum casting than you will with injection moulding.
Rapid Injection Moulding is Used For
Producing low-volume (up to 100,000) quality production parts and prototypes from real materials. Rapid injection moulding is used for prototyping, bridging and low volume production run parts in less time and a reduced cost than full production mould.
Advantages of Injection Moulding:
The Feature of product
Applicable Materials | Colour | Description | |
SPI Mould Finishes | All | SPI A1-3, B1-3, C1-3, D1-D3. Find out more here. |
|
Painting | All | Black, Pantone/RAL colours | Painting is a method of adding colour to a part. It is often used to increase the aesthetics of a part. |
Chrome Plating | All | Silver-gray metllic | Chrome plating is used to increase corrosion resistance or surface hardness of a part, ease the maintenance process or for purely decorative purposes. |
Grade Size | 0.5-3mm | 3-6mm | 6-30mm | 30-120mm | 120-400mm | 400-1000mm | 1000-2000mm | 2000-4000mm |
Fine | 0.05 | 0.05 | 0.1 | 0.15 | 0.2 | 0.3 | 0.5 | / |
Medium | 0.1 | 0.1 | 0.2 | 0.3 | 0.5 | 0.8 | 1.2 | 2 |
The Application of product
Injection moulding is one of the most popular and versatile manufacturing technologies for producing mid-to-high volumes of plastic parts. It is widely used in many industries, including: